微波发生器

用于 OEM 和过程设备的工业微V波动力

工业级微波发生器

SDACME 为设备制造商、系统集成商和工业用户提供基于磁控管的工业微波发生器。目前的标准产品系列涵盖 2450 MHz 型号的 6、10 和 15 kW 版本,以及 915 MHz 的高功率选项(25、30、75 和 100 kW)。每种配置均根据所需功率、应用负载、波导接口、控制方式、冷却条件以及最终供电范围进行选择。.

2450 MHz 产品系列
6 / 10 / 15 千瓦

对于紧凑型和中等功率设备的集成,采用等离子体 MPCVD 和选定的研究系统。.

915 MHz 高功率家庭
25 / 30 / 75 / 100 千瓦

适用于高功率工业加热、等离子体和 OEM 设备项目。30 kW 方案可根据项目需求进行配置。.

  • 连续波磁控微波源结构
  • 已确认型号的本地 HMI 和通信控制
  • 针对特定模型的外部水冷系统
  • 基于实际接口的 OEM 集成与替换审核

在初步评估时提供申请材料、目标功率、数量和目的地国家。.

15 kW 2450 MHz microwave generator power supply and microwave head
2450 MHz系列示例 15 千瓦微波发生器
75 kW 915 MHz high-power microwave generator system in a test area
915 MHz 高功率系列示例 75 千瓦微波发生器
产品系列

选择合适的微波炉发电机系列

SDACME 微波发生器的产品系列按频率系列和额定功率进行划分。目前的标准产品线采用连续波磁控技术和外部水冷。产品规格表和下表仅供初步筛选使用;确切的尺寸、可调范围、冷却回路、保护逻辑和通信细节仍需按型号具体进行配置。.

紧凑型和中等功率

2450 MHz 产品系列

2450 MHz

2450 MHz 系列包括 6、10 和 15 千瓦的工业微波炉。 这些模型通常用于评估紧凑性或 中功率 OEM 设备、等离子体和 PCVD 系统、MPCVD 和 钻石生长设备、实验室系统以及其他项目 需要一个可控的工业级微波源。.

6 kW 2450 MHz microwave generator power supply and microwave head
2450 MHz 磁控管

6 千瓦微波发生器

低功率工业、实验室和 OEM 微波源集成应用的入门级解决方案。.

V型号 6 kW
10 kW 2450 MHz microwave generator power supply and microwave head
2450 MHz 磁控管

10 千瓦微波发生器

适用于工业设备、等离子系统和特定应用微波集成的中功率线路。.

V型号 10 kW
15 kW 2450 MHz industrial microwave generator system
2450 MHz 磁控管

15 千瓦微波发生器

针对 OEM 设备的高输出 2450 MHz 配置, 与等离子体、PVCD和MPCVD相关的微波源要求。.

V型号 15 kW
高功率工业系列

915 MHz 高功率产品系列

915 MHz

915 MHz 系列包括 25、30、75 和 100 kW 的选项,适用于基于项目的高功率集成应用。 30 kW 选项保留为工程验证配置,并通过 915 MHz 系列或技术咨询流程进行路由,而非通过独立模型页面。在最终配置得到确认之前,必须检查目的地国家的相关频谱要求。.

75 kW 915 MHz high-power microwave generator system
915 MHz 系列示例 75 千瓦高功率微波发生器
25 千瓦

25 千瓦微波发生器

高功率 915 MHz 配置,适用于项目化工业集成。.

View模型
30 千瓦
项目配置

30 千瓦微波发生器

工程部门确认的 915 MHz 选项通过项目特定配置审查提供。.

讨论 30 kW 配置
75 千瓦

75 千瓦微波发生器

适用于工业和设备集成项目的高功率 915 MHz 发电机组配置。.

View模型
100 千瓦

100 kW 微波发生器

面向项目的高功率微波源,满足系统级集成要求。.

View模型

额定功率只是第一步选择

功率匹配只是第一步。最终的选择还必须考虑应用负载、腔室或喷嘴、反射功率条件、波导连接、现场供电、冷却能力、控制接口以及所需的系统组件。.

继续进行频率选择
频率选择

按完整应用选择频率 不只是电力

频率选择是一项系统决策。不能仅仅因为额定功率看似相似就将2450兆赫微波源和915兆赫高功率微波发生器当作可互换的产品。正确的选择取决于所需功率水平、负载或反应堆几何形状、应用器和波导设计、可用的冷却系统、安装空间、现有设备接口以及目的地国家的相关法规。.

2450 兆赫兹
紧凑型及中等功率

2450 MHz 方向

当前标准范围 6 / 10 / 15 千瓦

通常用于小型和中等功率设备的集成应用,其中发电机必须满足腔室、应用器、波导连接和工艺负荷的要求。.

  • 紧凑型和中功率的 OEM 集成
  • BJ26 和项目特定连接审核
  • 针对特定模型的外部水冷系统
915 兆赫兹
高功率工业系列

915 MHz方向

当前标准范围 25 / 30 / 75 / 100 千瓦

通常用于评估高功率工业和 OEM 设备项目,其中负载性能、现场供电、防护、冷却能力以及监管要求都需要进行全面评估。.

  • 高功率工业和 OEM 集成
  • BJ9级和项目特定接口的审查
  • 必须规划站点供电和冷却能力
工程比较

在选择频率之前应该进行哪些比较?

频率决策应与发电机、工艺设备和安装环境一起进行评审。.

选择因素
2450 MHz 方向
915 MHz 方向
当前标准电源选项
6 / 10 / 15 千瓦
25 / 30 / 75 / 100 千瓦
典型项目规模
紧凑型和中功率设备的集成
高功率工业设备与 OEM 设备集成
界面评论
BJ26 和项目特定连接细节
BJ9级和项目特定的高功率连接细节
加载器和应用器
耦合器、腔室几何形状和反射功率必须进行审查。
高功率负载、保护、应用器和现场设备都需要进行全面的评估。
冷却和安装
外部水冷;型号特定的回路和间隙
更高的现场功率和冷却能力;针对特定模型的电路设计和安装规划
频谱笔记
确认预期市场和设备分类
在最终选择之前,确认目的地国家/地区的频段和监管路线。
在我们推荐频率之前

准备主应用程序输入数据

有效的频率建议始于实际设备和负载,而非仅限于请求的功率值。.

01
应用与负载

材料、等离子体或反应器负载以及预期的操作目的。.

02
目标功率

所需运行功率以及该项目是否为新设备或现有系统的更换。.

03
喷雾器或室

腔室几何形状、喷嘴配置、腔室信息或现有机器图纸。.

04
波导接口

现有法兰、波导路径、机械连接以及可用的安装空间。.

05
电力与冷却

现场供电情况、可用的冷却水供应情况以及公用设施条件。.

06
目的地国家

频率和监管审查的最终市场和设备路线。.

工程笔记

无论是频率还是质量,都不一定都能普遍提高。

并非所有材料的频率都具有普遍更高的效率或优越性。穿透、均匀性、耦合性和工艺结果取决于整个微波系统以及客户的应用设备。SDACME会对发电机接口和供电范围进行评估;最终的工艺结果仍取决于整个机器和工艺条件。.

需要帮助选择频率吗?

在确定功率和频率之前提交申请

在初步的工程评估中,分享应用、目标功率、腔室或喷嘴、供电方式、冷却条件以及目的地国家等信息。.

系统范围

工业级微波发生器的组成是什么?

“微波发生器”一词通常指多种不同的设备。 供应水平。为进行技术评估和报价,电力 供电装置、微波头、波导组件、控制系统 冷却设备和客户流程设备的定义应明确。 单独进行。这可以防止不完整组件的报价 被误认为是一套完整的微波加工系统。.

Industrial microwave generator power supply cabinet and microwave head
代表性硬件 微波电源 + 微波头
01

微波电源

负责供电并根据选定的型号管理磁控管组件的电气功率转换和控制部分。.

02

微波头

包含磁控管和相关微波输出结构的微波源组件。机械连接、冷却连接和波导连接均为车型特定。.

03

微波发生器包装

该项目以电源和微波发射器为核心,并根据应用需求增设了额外的控制、保护或微波传输组件。.

04

完整加工系统

完整的机器还可能包括应用器、腔室、物料输送设备、工艺控制系统、辅助设备以及微波发生器供应范围以外的其他设备。.

功能边界

从电气输入到客户负载

一个典型的项目可以理解为一个能量和接口链。微波头和工艺负载之间的确切组件取决于设备的设计。.

AC
现场电气供应
PSU
微波电源
MW
微波头
RF
波导/防护组件
加载
应用器/腔室/工艺负载
核心发电机硬件 项目定义的组件 客户/工艺设备
供应范围

在报价前确定供货范围

在工业级微波炉项目中可能会出现以下功能,但并不意味着每个型号都具备这些功能。.

核心硬件

发电机级设备

  • 微v瓦电源
  • 微波头/磁控管源组件
  • 针对模型的电气和冷却接口
  • 根据已确认的配置进行操作控制
项目配置

微波传输与保护

  • 循环器或隔离器
  • 水压
  • 手动或自动调音器
  • 波导部分和过渡元件
  • 额外的监测或项目控制
通常客户/机器范围

工艺设备与现场设施

  • 微波应用器或腔体
  • V真空室或加工室
  • 物料搬运设备
  • 站点冷却水系统
  • 主机PLC和过程控制
项目依赖组件

实际负载中选定了额外的组件

反射行为、室内几何形状、运行功率以及所需的防护策略决定了是否需要额外的微波线组件。.

C
循环器/隔离器

应用于选定的系统,用于帮助管理反射微波能量并保护源路径。.

W
水载荷

可与保护装置配合使用,吸收被转移的微波能量。.

T
调谐组件

匹配或调谐元件可以根据腔体、应用器和载荷的行为进行评估。.

WG
波导与过渡

机械导轨、法兰型和安装几何形状必须与实际设备相匹配。.

为了获得准确的供应范围

告诉我们您已经拥有的情况以及您需要什么。

对于新建系统或更换项目,请提供现有设备的资料,并注明报价中需包含哪些部件。.

01 所需频率和功率 02 现有的波导或法兰 03 腔室或喷嘴图纸 04 控制与通信要求 05 冷却水条件 06 您的机器已经提供的组件
确定您的所需供应范围
控制、监测与保护

控制微波源并保护设备

工业级微波发生器的控制系统需要超越功率调节功能。控制架构必须协调操作指令、发生器状态、报警处理、前向功率和反射功率、冷却条件以及机器所需的连接装置。各型号和项目配置的不同,接口和监控功能也会有所不同。.

15 kW 微波发生器的 HMI 控制接口
控制接口示例 15 kW 微波发生器 HMI
本地运营

基于 HMI 的本地控制在已验证配置中

经确认的型号可以使用 HMI 进行本地操作、参数设置、运行状态显示和报警检查。确切的屏幕布局、可调节参数和可用的功能取决于选定的生成器配置。.

P
功率设置

在所选型号的运行范围内设置或调整微波输出功率。.

S
状态监控

在配置好的界面上查看评估生成器的运行状态和设备可用情况反馈。.

A
报警信息

显示配置的故障和保护信息,用于故障排除和机器集成。.

I/O
外部接口

通信和外部控制的选择取决于模型的性能和项目要求。.

高功率控制示例

控制体系与生成器系统一起扩展

功率更高的微波系统也需要进行协调的控制、保护和性能监测。在技术评审过程中,应确认实际信号列表、通信接口和保护逻辑,而不应仅从额定功率中推断这些内容。.

  • 发电机启动/停止和运行状态协调
  • 功率控制和模型特定操作反馈
  • 冷却和机器联动协调
  • 基于已确认配置的报警和关机逻辑
75 千瓦微波发生器的 HMI 控制接口
高功率控制示例 75 kW 微波发生器 HMI
控制界面

接口选项由模型和项目确认

不同的设备项目可能需要本地控制、与机器PLC的通信、外部模拟命令或状态信号。这些功能应根据具体发电机进行确认,而不应视为通用标准功能。.

本地

HMI/本地操作

已确认的型号和配置可以提供本地操作控制和状态显示功能。.

连环杀手

RS485 通信

已确认型号支持 RS485。在进行 PLC 集成之前,应先检查协议和寄存器信息。.

协议

Modbus RTU

仅适用于特定配置,需符合模型文档和项目界面要求。.

模拟

模拟控制信号

当机器控制体系需要时,模拟输入或输出信号可以进行评估。.

离散

干接触式/数字输入/输出

项目信号定义中可以查看启动、停止、状态或互锁信号。.

OEM

机器PLC集成

OEM 项目可以在最终配置之前,定义所需的命令、反馈、报警和安全握手信号。.

保护逻辑

保护必须涵盖源头、公用设施和机器状态

保护功能取决于模型的设计和系统结构,但工业级微波设备通常需要对源条件、反射能量、冷却、电气条件以及外部机器互锁进行协调监测。.

RF
反射功率

反射的微波能量可以被监测,并在已确认的配置中纳入保护策略。.

H₂O
冷却条件

冷却水的状态和相关联锁与特定发电机和冷却回路的设计相协调。.

HV
电气故障

电气保护与电源和发电机控制架构集成在一起。.

INT
外部锁止装置

系统锁止检查中可以包含门、室、过程或机器的授权信号。.

TMP
温度条件

适用的热条件和报警点由选定的设备和项目设计确定。.

E
紧急关闭

紧急停止和机器停机逻辑应与完整的设备安全体系结构集成。.

OEM 集成

在设备集成之前定义信号列表

对于 OEM 机型、更换项目或 PLC 控制系统,在生产前应审查接口,以确保发电机和机组控制逻辑兼容。.

机器/PLC 指挥信号 启动/停止·电源命令·启用·重置
微波发生器 控制与监测 发电机逻辑、保护、操作反馈
机器/PLC 反馈信号 准备就绪 · 运行中 · 报警 · 故障 · 状态
配置说明

不要认为每个型号上的每个接口都是标准化的。

HMI、RS485、Modbus、模拟输入/输出、干接触信号、远程控制和数据相关功能,均根据实际模型和项目配置进行确认。在选择最终的发电机组配置之前,请提交您的机器控制需求。.

计划采用 PLC 还是 OEM 集成?

发送所需控制接口和信号列表

包括发电机型号或目标功率、控制方式、所需的通信协议、外部锁止装置以及可用的机器PLC信息。.

审核控制要求
冷却与安装

计划冷却和安装,并结合发电机选择

工业级微波发生器采用外部冷却方式,并需要针对特定型号的电气、机械和微波接口。因此,在将发生器安装在新的或现有设备之前,应审查其冷却能力、连接点、机柜位置、波导导线布置和机械锁止装置。.

15 kW microwave head showing cooling and connection interfaces
接口示例 15 千瓦微波头连接器
MICROWAVE 头部接口

冷却系统、波导和机械连接必须与机器匹配。

微波头并不是一个孤立的组件。它的冷却系统 连接器、微波输出接口、安装位置和 服务访问必须符合周围机器的要求。现有 设备项目应提供接口照片或图纸 在最终确定更换或改造方案之前。.

01
冷却连接

已为所选型号确认了连接方式和冷却回路。.

02
波导接口

护套型、连接方向和波导路径必须与设备布置相匹配。.

03
机械位置

安装空间和安装方向应便于进行安装、检查和维护。.

04
电缆路由

电源、控制和互锁连接应与柜体和微波头位置一起规划。.

冷却系统

冷却要求取决于车型规格

冷却必须作为发电机安装的一部分进行处理。最终的水路回路、运行条件以及连接方式都应根据所选的微波源和项目环境进行确认。.

网站 冷却水供应

客户或机器的冷却水来源。.

发电机 针对特定模型的冷却回路

冷却装置取决于所确定的发电机设计。.

回归 冷却水回流

返回路线与机器运行系统进行协调。.

01 水温

确认所选模型的可用进气条件。.

02 流量容量

确认外部冷却系统能够支持所需的电路。.

03 水压

根据车型特定的冷却需求选择合适的设备。.

04 水质

在操作前,请检查水质和冷却系统是否兼容。.

高功率冷却示例

高功率系统在安装前需要进行公用设施规划。

高功率微波发电机产生的电力和热量较大,因此冷却、现场供电、管道安装、安装空间和维修通道等因素应综合考虑。照片所示的是一台实际的75千瓦微波头冷却装置,不应将其视为适用于所有915兆赫系统的一般配置,而应将其视为一个典型案例。.

在最终选择设备之前,确认设备的冷却能力。.

仅为管道、电气连接和维护分配权限。.

一起检查检修柜和微波炉的放置位置。.

冷却和保护功能与机器控制系统相互协调。.

Internal piping and cooling structure of a 75 kW microwave head
75 kW 硬件示例 内部冷却和管道布置
安装清单

在生产或改造之前确认站点条件

在制造之前进行的简短安装评估可以降低调试期间出现不匹配的电气、冷却、机械或波导接口的风险。.

AC

电力供应

确认站点电压、频率、可用容量以及电气连接要求。.

H₂O

冷却设备

提供可用的冷却水条件,以便能够检查模型的特定回路。.

WG

波导路径

确认法兰类型、波导导向方向、距离以及所需的过渡元件。.

DIM

安装空间

为柜子、微波炉头、连接器和维修通道留出足够的空间。.

I/O

控制与锁止

通过机器控制系统定义启动、停止、状态、报警和安全握手的要求。.

ENV

安装环境

提供可能影响设备布局或公用设施规划的相关站点和运营条件。.

新设备

新型机器集成

当发电机集成到新设备中时,可以从一开始就共同规划柜体、微波头、波导路径、冷却连接和控制架构。.

机器布局 应用器设计 可用工具 控制体系结构
现有设备

更换或改造

现有系统需要进行兼容性评估,因为最初的电气、机械、波导、冷却和控制接口可能与新的发电机配置不同。.

现有的铭牌 界面照片 波导尺寸 当前冷却回路
安装注意事项

不要仅根据额定功率来调整冷却系统的大小

所需冷却条件应根据已确认的发电机的配置和技术文档得出。仅靠额定微波输出功率无法确定水流、压力、管道或最终的现场冷却系统配置。.

计划新建或更换安装设备?

发送站点实用程序和界面信息

提供所需功率和频率、现场供电情况、冷却水条件、可用空间、波导接口以及现有设备的照片或图纸。.

评论安装要求
申请

工艺设备和 OEM 设备中的工业微波发生器

SDACME 微波发生器可作为工业加热、等离子体、沉积、材料研究的微波源模块或 OEM 设备进行评估。应根据工艺负载、所需功率、频率、应用器或腔室、反射功率条件、冷却装置和控制要求,而非仅根据应用名称来选择合适的发生器。.

热过程

工业加热和干燥

微波发生器可用于用于加热、干燥或相关热处理的工艺设备。最终性能取决于材料、水分含量、负载几何形状、喷嘴设计和工艺条件。.

选择前请阅读评论
  • 材料和批量或连续载荷
  • 目标吞吐量和工艺目标
  • 应用器或腔体配置
  • 所需微波功率范围
讨论加热应用
等离子体工艺

等离子体和PCDV设备

微波源可以集成到等离子体和PCDV系统中。 设备必须与谐振结构匹配, 腔室、波导路径、保护装置和机器 控制体系结构。.

选择前请阅读评论
  • 等离子体腔室或谐振器设计
  • 频率和目标运行功率
  • 波导和耦合接口
  • 反射功率保护策略
讨论 Plasma 集成
V高级材料

半导体及材料设备

微波发生器适用于需要控制微波源的高性能材料和半导体设备。其适用性取决于特定反应器、等离子体结构和工艺设备的设计。.

选择前请阅读评论
  • 设备架构和工艺路线
  • 反应器或腔室接口
  • 所需的微波功率和控制
  • 集成与实用性要求
讨论材料设备
研究设备

实验室与研发系统

研究系统通常需要与定制腔室、实验应用设备、测量设备或外部控制测试平台灵活的微波源集成。.

选择前请阅读评论
  • 实验设置和负载
  • 所需功率调节范围
  • 测量和控制接口
  • 机械结构和波导结构
讨论研发配置
机器集成

工业设备 OEM

设备制造商可以在设备设计阶段确定电气、机械、微波、冷却和控制接口时,将微波发生器集成到更大的机器中。.

选择前请阅读评论
  • 机器布局和安装空间
  • 电力和冷却设备
  • PLC与机器的互锁
  • 供货范围和接口图纸
讨论 OEM 集成
应用工程

发电机是微波过程的一部分

当负载、腔体、应用器、波导、匹配条件或操作过程发生变化时,同一发电机规格的表现方式可能会有所不同。因此,应用评审不仅仅限于发电机铭牌上的数据。.

01 微波发生器

频率、功率、控制和保护配置。.

02 微波送餐

波导、过渡元件、防护元件和匹配元件。.

03 应用器/反应器

腔体几何结构、谐振器、腔体或工艺应用器。.

04 过程负载

材料、等离子体、气体环境或其他应用负载。.

系统 最终过程性能

由完整的机器和操作条件决定。.

初步申请筛选

哪些信息会改变发电机推荐结果?

加载 材料或工艺负载

电介质、等离子体或反应器负载会影响耦合和反射功率的特性。.

动力 所需运行功率

目标功率有助于缩小 2450 MHz 或 915 MHz 产品系列之间的差距,但并不完全决定整个配置。.

CHAMBER 腔室或应用器

几何结构和耦合结构会影响发电机和微波传输的设计。.

控制 机器控制

OEM 和加工设备可能需要特定的命令、锁止装置和通信接口。.

公用事业 电力与冷却设备

可用现场电力和冷却条件必须支持所选的发电机。.

市场 目的地国家

应根据预期市场情况选择频率选择方案并确定最终设备配置方案。.

应用说明

申请的适宜性并不意味着预期的结果会得到保证。

微波输出功率只是工业领域的一个变量。 工艺。加热速率、温度均匀性、等离子体行为 沉积性能、材料质量和生产产量 取决于完整的设备和工艺条件。 发电机 因此,应与该选拔程序一起进行审查。 客户的喷嘴、反应器或机器设计。.

开始申请V审核

为初始生成器推荐发送六个输入

01 应用 哪些设备或工艺会使用微波源?
02 加载 Material, plasma, reactor or other operating load.
03 目标功率 Required power or existing generator rating.
04 Equipment Interface Chamber, applicator, waveguide, drawings or existing photos.
05 网站条件 Electrical supply, cooling water and installation environment.
06 Destination Country and quantity for project evaluation.
HAVE A SPECIFIC MICROWAVE APPLICATION?

Start with the Process and Equipment Requirements

Send the application, target power, load information, chamber or applicator details, available utilities and destination country. We can then review the appropriate microwave-generator direction and required supply scope.

OEM INTEGRATION & REPLACEMENT

Integrate a Microwave Generator into New or Existing Equipment

SDACME supports microwave-generator projects for equipment manufacturers, system integrators and users replacing an existing microwave source. The correct configuration is determined from the electrical, microwave, mechanical, cooling and control interfaces of the complete machine. For replacement projects, compatibility should be reviewed before a substitute generator is selected.

Multiple industrial microwave power supply units arranged on a production rack
Equipment Supply Example Multiple Industrial Microwave Power Supply Units
OEM SUPPLY

Generator Configuration Should Follow the Machine Architecture

OEM integration starts from the machine rather than from a generator model alone. Power rating is only one part of the selection. The generator must also fit the intended waveguide connection, cooling system, installation space, control method and machine safety logic.

01
模型选择

Select frequency and rated power from the process and machine requirements.

02
Interface Definition

Confirm electrical, waveguide, cooling, mounting and control connections.

03
供应范围

Define whether the project requires only the source hardware or additional microwave-line components.

04
机器集成

Coordinate generator commands, feedback and interlocks with the complete equipment.

新设备

OEM Machine Integration

For new machines, the microwave generator can be selected while the equipment layout and control architecture are still being defined. This allows the electrical cabinet, microwave head, waveguide route, cooling connections and signal interface to be coordinated before production.

  • Equipment layout or concept drawing
  • Required microwave frequency and power
  • 腔室或喷嘴接口
  • Available electrical and cooling utilities
  • PLC and control-interface requirements
讨论 OEM 集成
现有设备

Microwave Generator Replacement

For an existing machine, the replacement generator must be compared with the original source and the surrounding equipment. Differences in waveguide interface, cooling, electrical supply, dimensions or control logic may require engineering adaptation.

  • Original generator nameplate
  • Existing power and frequency
  • Power-supply and microwave-head photos
  • Waveguide and mechanical dimensions
  • Electrical, cooling and control information
Check Replacement Compatibility
REPLACEMENT COMPATIBILITY

Six Interfaces Should Be Checked Before Replacement

Matching only the rated power is not enough. A replacement review should compare the existing equipment with the proposed microwave generator across the main system interfaces.

01

Frequency & Power

Confirm the existing operating frequency, rated power and required adjustment range.

02

Electrical Input

Compare site voltage, frequency, capacity, wiring and electrical-connection requirements.

03

波导接口

Check flange type, waveguide size, direction, location and transition requirements.

04

机械安装

Compare cabinet dimensions, microwave-head position, mounting arrangement and available service space.

05

冷却系统

Confirm cooling connections and whether the existing utility system can support the proposed configuration.

06

控制与锁止

Compare start, stop, power command, status, alarm, communication and machine-safety signals.

COMPATIBILITY MATRIX

What Can Be Matched and What May Require Adaptation?

界面
What We Review
Possible Outcome
Microwave Output
Frequency, rated power and operating requirement
Equivalent direction or revised configuration
波导
Flange, size, orientation and existing route
Direct connection or transition component
Mechanical
Cabinet and microwave-head dimensions
Existing position or mounting adaptation
冷却
Existing piping and cooling utility
Reuse, modification or revised cooling route
控制
Existing PLC commands, feedback and communication
Direct interface or signal adaptation
保护
Machine interlocks and microwave protection arrangement
Retained logic or revised integration
REPLACEMENT REVIEW PROCESS

From Existing Generator Information to a Replacement Proposal

步骤 01 Identify Existing Equipment

Send the nameplate, manufacturer/model information and clear photos of the original microwave equipment.

步骤 02 Compare Interfaces

Review frequency, power, electrical input, waveguide, cooling, dimensions and machine-control signals.

步骤 03 Define Adaptation

Identify any required transition, mounting, piping or control-interface changes.

步骤 04 Confirm Supply Scope

Finalize the generator package and the components included in the project quotation.

SPEED UP THE REVIEW

What Should You Send for a Replacement Project?

Photos and interface information are usually more useful than a model name alone, especially when the original generator is no longer available or the machine has been modified.

01 Original generator nameplate
02 Power-supply cabinet photos
03 Microwave-head photos
04 Waveguide and flange dimensions
05 Electrical-input information
06 Cooling-water connections
07 PLC / control wiring information
08 Available installation dimensions
Compatibility Note

Replacement Does Not Automatically Mean Drop-In Replacement

Even when frequency and rated power are similar, different microwave generators may use different electrical inputs, dimensions, waveguide interfaces, cooling circuits, control signals or protection logic. Compatibility should therefore be confirmed from the actual existing equipment before installation.

REPLACING AN EXISTING MICROWAVE GENERATOR?

Send the Nameplate, Photos and Interface Information

We can review the existing frequency, power, electrical supply, waveguide connection, cooling system, mechanical dimensions and control interface before proposing a replacement direction.

FUNCTIONAL TESTING & DOCUMENTS

Verify the Microwave Generator Before Shipment

Functional verification helps confirm that the selected microwave generator operates according to the agreed configuration before it is integrated into the customer's equipment. Test items can cover generator operation, HMI functions, microwave output, spectrum, alarms, protection logic and required interfaces. The final test scope depends on the model and project requirements.

15 kW microwave generator connected to HMI and measurement instruments during functional testing
Functional Test Example 15 kW Microwave Generator with HMI and Measurement Instruments
PRE-SHIPMENT VERIFICATION

Test the Generator as an Operating Equipment Package

A useful test is not limited to checking whether the cabinet can power on. The generator should be operated with the relevant control and measurement equipment so that operating status, microwave output and configured protection functions can be reviewed before shipment.

01
Start / Stop Operation

Confirm normal operating sequence and basic generator response.

02
HMI Functions

Review the configured operating screens, settings and status information.

03
Microwave Output

Verify output behavior using the applicable test arrangement and measurement equipment.

04
Alarm & Protection

Check the protection and alarm functions included in the confirmed configuration.

TEST EVIDENCE

Examples of Control, Power and Spectrum Verification

The following images show actual test scenes from 15 kW and 6 kW microwave-generator configurations. Instrument readings shown in individual photographs relate to those specific test conditions.

Power meter and spectrum analyzer used during a 15 kW microwave generator test
15 kW TEST EXAMPLE Power & Spectrum Measurement

Measurement instruments are used to review microwave output under the applicable test setup.

HMI control interface displayed during a 6 kW microwave generator test
6 kW TEST EXAMPLE HMI Operating Interface

The control interface provides an operating view of the confirmed generator configuration.

Spectrum and power measurement instruments used during a 6 kW microwave generator test
6 kW TEST EXAMPLE Spectrum & Power Verification

Test instruments can be used to review microwave-source behavior before equipment delivery.

FUNCTIONAL TEST ITEMS

What Can Be Included in a Generator Test?

Test content should follow the confirmed equipment configuration. Not every item below applies to every model or project.

RUN

操作顺序

Start, stop, enable, reset and other configured operating functions.

PWR

Microwave Output

Review output under the defined test condition using appropriate measurement equipment.

RF

Spectrum

Frequency-domain behavior can be reviewed where applicable to the confirmed test scope.

HMI

HMI & Control

Check configured operating screens, settings and equipment feedback.

I/O

External Interfaces

Verify communication or control interfaces included in the agreed project configuration.

ALM

Alarm Functions

Review applicable alarm indications and configured fault responses.

INT

锁扣

Confirm relevant cooling, machine or safety-permission interlocks where included.

VIS

V视觉检查

Check equipment condition, connections, labels and agreed external configuration before packing.

TEST WORKFLOW

From Configuration Confirmation to Test Record

步骤 01 Confirm Configuration

Lock the generator model, interfaces and project-specific functions that require verification.

步骤 02 Prepare Test Setup

Connect the generator with the applicable load, controls and measurement equipment.

步骤 03 功能 V验证

Run the agreed operating, control, measurement and protection checks.

步骤 04 Record & Release

Complete the agreed test record and prepare the equipment for the next delivery stage.

TECHNICAL DOCUMENTS

Define Required Documents with the Project

Documentation requirements vary between standalone generator purchases, OEM integration and replacement projects. Required documents should therefore be confirmed as part of the supply scope.

DOC
Product Specification

Model-specific technical data and main equipment information.

MAN
Operation Documentation

Available operating and maintenance information for the confirmed equipment.

I/O
Interface Information

Electrical, control, communication or connection information required for integration.

DWG
Drawings

Applicable equipment or interface drawings can be defined according to project requirements.

TEST
Test Records

Agreed functional-test information can be included according to the project scope.

FAT
Project Test Protocol

If a formal FAT or customer-defined test procedure is required, the test scope should be agreed before execution.

Test Scope Note

Generator Testing Is Different from Final Process Validation

Generator-level functional testing can verify the microwave source, controls and configured interfaces under the agreed test conditions. Final heating, plasma, deposition or material-process performance depends on the customer's complete chamber, applicator, machine and operating process.

NEED SPECIFIC TEST OR DOCUMENT REQUIREMENTS?

Define the Acceptance Scope Before the Generator Is Prepared

Send the target model, application, required interfaces and any customer-specific test or documentation requirements so they can be reviewed with the project scope.

SUPPLIER EVALUATION & PROJECT WORKFLOW

Evaluate the Generator, Interfaces and Project Process Together

Selecting an industrial microwave generator supplier involves more than comparing rated power and price. A practical evaluation should also review the frequency family, system scope, control interfaces, cooling requirements, replacement compatibility, functional testing, technical documents and the information required before production and shipment.

Production and testing area used for microwave generator assembly and verification
Production & Test Environment Microwave Generator Assembly and Verification Area
SUPPLIER EVALUATION

Look Beyond the Product Nameplate

For OEM, replacement and project-based microwave equipment, supplier evaluation should include the ability to review the technical interfaces and prepare the generator according to the agreed configuration. The objective is to reduce integration problems before the equipment reaches the installation site.

01
产品范围

Confirm that the required power and frequency fall within the available generator families.

02
工程评审

Review the electrical, waveguide, cooling, mechanical and control requirements before final selection.

03
功能 V验证

Define the operating and test items required for the confirmed configuration.

04
Technical Documentation

Confirm the specification, interface information, drawings and test documents required for the project.

PROJECT WORKFLOW

From Application Requirements to Delivery Preparation

A clear project sequence helps separate the initial product selection from the final engineering configuration.

01
REQUIREMENTS

申请审核

Identify the application, target microwave power, frequency, quantity and destination market.

02
INTERFACES

Technical Definition

Review electrical input, waveguide connection, cooling, dimensions, controls and required protection.

03
SCOPE

Configuration & Quotation

Confirm the generator model and define which power-supply, microwave-head and project components are included.

04
PREPARATION

Equipment Preparation

Prepare the equipment according to the confirmed model, interfaces and project requirements.

05
VERIFICATION

Functional Testing

Perform the agreed generator-level operating, control, measurement and protection checks.

06
DELIVERY

Packing & Documentation

Prepare the confirmed technical documents and equipment for the agreed shipping stage.

BEFORE QUOTATION

Information That Makes a Technical Proposal More Accurate

The more complete the initial information is, the easier it is to distinguish a simple generator purchase from an OEM, retrofit or system-level project.

01
应用

Heating, plasma, MPCVD, materials equipment, R&D or another microwave process.

02
Required Power

Target microwave output or existing generator rating.

03
频率

Existing or preferred 2450 MHz / 915 MHz direction where known.

04
Chamber / Applicator

Drawings, dimensions or equipment information that affects microwave coupling.

05
波导接口

Existing flange, waveguide size, orientation and connection route where applicable.

06
网站实用工具

Electrical supply and available cooling-water conditions.

07
控制要求

Local HMI, PLC integration, communication, interlocks or other required signals.

08
Project Type

New equipment, OEM integration or replacement of an existing microwave source.

09
Destination & Quantity

Destination country and required quantity for commercial and frequency-route review.

DELIVERY PREPARATION

Protect High-Power Components for the Shipping Stage

After the agreed functional verification is completed, equipment can move into packing and delivery preparation. Packaging should protect the generator components and connection areas during handling and transportation. Final packing depends on the equipment configuration and shipment requirements.

Confirm equipment configuration before packing.

Protect external interfaces and vulnerable connection areas.

Prepare the agreed project documents with the delivery stage.

Coordinate packing with equipment size and shipping method.

Packaged high-power microwave generator component prepared for shipment
High-Power Equipment Example 75 kW Microwave Generator Component Packaging
PROCUREMENT CHECKLIST

Questions to Ask When Comparing Microwave Generator Suppliers

Evaluation Area
需要确认的事
为什么这件事很重要
Frequency & Power
Available 2450 MHz / 915 MHz models and actual project route
Prevents selecting a generator outside the suitable product family
界面评论
Electrical, mechanical, waveguide, cooling and control interfaces
Reduces equipment-integration and replacement risk
供应范围
Power supply, microwave head and project-dependent components
Prevents component quotations from being mistaken for complete systems
测试
Functional-test items and any customer-defined acceptance requirements
Clarifies what will actually be verified before shipment
Documents
Specifications, drawings, interface information and agreed records
Supports installation, integration and equipment maintenance
Replacement Support
Existing-equipment compatibility review before final selection
Avoids assuming that similar rated power means direct interchangeability
Procurement Note

Compare the Confirmed Configuration, Not Only the Quoted kW

Two quotations with the same frequency and rated microwave power may still differ in generator architecture, interfaces, controls, protection, cooling requirements, included components, testing and documentation. These items should be compared before the final supplier decision.

READY FOR TECHNICAL REVIEW?

Start with the Application and Interface Requirements

Send your application, target power, frequency, chamber or applicator information, waveguide interface, electrical supply, cooling conditions, control requirements, quantity and destination country for an initial project review.

FREQUENTLY ASKED QUESTIONS

Industrial Microwave Generator FAQs

The following questions cover the main technical points that equipment manufacturers, system integrators and industrial users typically need to clarify before selecting or replacing a microwave generator.

01 What industrial microwave generator power range does SDACME supply?

The current standard range includes 2450 MHz microwave generators at 6, 10 and 15 kW, plus 915 MHz high-power options at 25, 30, 75 and 100 kW. The 30 kW option is handled as a project configuration within the 915 MHz family rather than as a separate standalone model page.

02 How do I choose between 2450 MHz and 915 MHz?

Frequency should be selected from the complete application rather than rated power alone. The review should consider the required microwave power, process load, chamber or applicator geometry, waveguide interface, cooling capacity, installation space and the destination market. Neither frequency is universally better for every industrial process.

Review Frequency Selection
03 What is the difference between a microwave power supply, microwave head and microwave generator?

The microwave power supply provides and controls the electrical power required by the magnetron assembly. The microwave head is the microwave-source assembly that generates microwave energy. A microwave generator package can combine these core components with project-defined control, protection or microwave-transmission components.

A complete industrial microwave processing system may also require an applicator, chamber, cavity, waveguide system, process controls, utilities and material-handling equipment.

Review System Scope
04 Can the microwave generator be integrated into OEM equipment?

Yes. OEM integration can be reviewed when the machine manufacturer provides the required frequency and power, electrical supply, waveguide connection, installation dimensions, cooling conditions, control method and machine interlocks.

Defining these interfaces before equipment production helps reduce mechanical, electrical and control-integration problems later in the project.

Review OEM Integration
05 Can SDACME replace an existing industrial microwave generator?

Replacement projects can be evaluated, but compatibility should be checked before a substitute generator is selected. Matching rated power alone is not sufficient.

The existing frequency, electrical input, waveguide interface, cabinet and microwave-head dimensions, cooling connections, control signals and protection logic should be compared with the proposed configuration.

Review Replacement Compatibility
06 Is a replacement microwave generator a direct drop-in replacement?

Not automatically. Two microwave generators with similar frequency and power may still use different electrical connections, waveguide flanges, cooling circuits, dimensions, control signals or protection logic.

A direct replacement should only be confirmed after the actual interfaces of the existing equipment have been reviewed.

07 What control interfaces are available for microwave generators?

Confirmed configurations can include local HMI operation and external machine-control interfaces. Depending on the selected model and project, interfaces may include RS485, Modbus RTU, analog signals, digital I/O or dry-contact signals.

The required protocol, commands, feedback signals and machine interlocks should be confirmed before final configuration.

Review Controls & Protection
08 Do industrial microwave generators require water cooling?

The current generator configurations use external water cooling with model-specific cooling circuits. The required water temperature, flow, pressure, connection arrangement and cooling capacity should be taken from the confirmed model documentation.

Rated microwave power alone should not be used to size the final cooling system.

Review Cooling & Installation
09 What applications can use an industrial microwave generator?

Microwave generators can be evaluated as microwave-source modules for industrial heating and drying, plasma and PCVD equipment, MPCVD and diamond-growth equipment, advanced-material and semiconductor-related equipment, laboratory systems and other OEM industrial machines.

Application suitability depends on the complete microwave system, including the load, chamber, applicator, waveguide, coupling and operating conditions.

Review Application Routes
10 How is a microwave generator tested before shipment?

Functional verification can include operating sequence, HMI functions, microwave output, spectrum, alarm functions, protection logic and required external interfaces. The exact test scope depends on the model and agreed project configuration.

If a formal FAT or customer-defined acceptance procedure is required, the test items should be agreed before execution.

Review Testing & Documents
11 Does generator testing guarantee the final heating, plasma or deposition result?

No. Generator-level testing verifies the microwave source and the agreed equipment functions under the defined test conditions. Final heating, plasma, deposition or material performance also depends on the chamber, applicator, coupling system, process load, utilities and operating parameters of the complete machine.

12 What information should I send for a microwave generator quotation?

Start with the application, target microwave power, preferred or existing frequency, quantity and destination country. For OEM or replacement projects, also provide chamber or applicator information, waveguide interface, electrical supply, cooling conditions, installation dimensions and control requirements.

Prepare Your RFQ
STILL COMPARING CONFIGURATIONS?

Send the Application Instead of Guessing the Generator Model

The application, required power, existing interfaces and site conditions usually provide more useful selection information than a model number alone.

Go to Technical RFQ
REQUEST A TECHNICAL PROPOSAL

Tell Us What Your Microwave Generator Needs to Do

You do not need to determine the exact generator model before contacting us. Start with the application, target power and basic project information. SDACME can then review the appropriate frequency, generator configuration, interfaces and required scope of supply.

QUICK START

Four Items Are Enough for an Initial Review

If your project is still at the concept stage, send these basic details first. More technical information can be confirmed during the next review.

01
应用 What will the microwave source be used for?
02
目标功率 Required kW or existing generator rating.
03
数量 Prototype, one unit or multiple units.
04
目的地国家 Required for project and frequency review.
TECHNICAL INFORMATION

Information That Helps Us Select the Right Configuration

Provide whatever information is already available. A simple generator inquiry may only require the basic project details, while OEM and replacement projects normally require additional interface information.

01
应用

Industrial heating, drying, plasma, PCVD, MPCVD, materials equipment, R&D or another microwave process.

02
Target Microwave Power

Required operating power or the rated power of an existing microwave generator.

03
频率

2450 MHz, 915 MHz or the existing equipment frequency if already known.

04
Chamber / Applicator

Equipment drawings, reactor information, dimensions or clear photographs where available.

05
波导接口

Waveguide size, flange type, connection orientation and existing route where applicable.

06
电力供应

Available site voltage, frequency and relevant electrical conditions.

07
冷却条件

Available external cooling-water information and existing connection conditions.

08
控制要求

Local HMI, PLC integration, communication, external signals or machine interlocks.

09
Project Type

New generator selection, OEM machine integration or replacement of an existing microwave source.

10
数量和目的地

Required quantity and destination country for initial project evaluation.

WHAT HAPPENS NEXT

Technical Review Before Final Configuration

The objective of the first review is to determine the correct generator direction and identify any interfaces that still need to be confirmed.

01 Review Requirements

Check the application, required power, frequency direction and project type.

02 Confirm Interfaces

Review waveguide, electrical, cooling, mechanical and control requirements where applicable.

03 Define Supply Scope

Confirm the microwave-generator hardware and required project-dependent components.

04 Prepare Proposal

Prepare the technical and commercial proposal for the confirmed project direction.

CURRENT MICROWAVE GENERATOR RANGE

2450 MHz

6 / 10 / 15 千瓦
HIGH-POWER RANGE

915 MHz

25 / 30 / 75 / 100 千瓦
INDUSTRIAL MICROWAVE GENERATOR PROJECTS

Select the Generator from the Application and Interfaces

Final frequency, power, configuration and supply scope are confirmed from the actual application and equipment requirements.

请求技术提案